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Special Parts
Updated 04/03/24

Customer Combat
Build Oct 23

Updated 04/22/24

Blue 69S
Updated 04/16/24

1975 Norton Wiring
Updated 04/24/24

Combat 5
Updated 04/04/24

Roadster 850
Updated 04/03/24

1974 Norton Wiring
Updated 04/25/24

High Mileage 850
Delivered 03/26/24

Mk3 Engine & Gearbox
Delivered 03/07/23

1974 Norton 850
Commando Rebuild

Sold 01/12/21
Updated 06/10/21


1973 Customer
BasketCase Build

Delivered 07/15/22

1972 Norton 750
Commando Rebuild

Completed 05/15/19
First Place Norton 05/16/19
Sold 01/01/20


1972 Norton Wiring
Updated 04/03/24

Customer Combat
and 69S Builds

Closed 10/18/23

US FlagThursday, April 25, 2024
While rebuilding the 1974 850, I ran into a problem.  I wanted to use new Tri-Spark coils and new Andover Norton (AN) plug wires. I couldn't get the plug wire on the mounted coils.  So, I took the coils off, put the wires on, and tried to reinstall the coils.  There no way they would fit as they interfered badly with the top nut to the exhaust valve cover.  After much investigation and study, I have come to some conclusions.  But first, look thought the pictures and comments below.

In these two pictures, the original Lucas coil is on the left and the Tri-Spark coil is on the right.  The original Lucas coil's overall length is 4.568" and the Tri-Spark coil's overall length is 4.437".  For a Norton, the Tri-Spark coil is better in that regard.  But notice that the coil wire output is nearer the edge on the Lucas coil.  That makes the Lucas coil a better choice.  You'll see why later.


Coil Length
Coil HT Connector


In the next two pictures, the coil is Lucas.  The top picture is with a OEM wire and the second is with an AN wire.  The OEM wire is acceptable but the AN wire is not usable.  Notice the the coil is twisted as high as I can get it and the wire still touches the nut.  On a recently finished 750, it's close with the AN wires, but just barely acceptable.  The 750 seems to have slightly more room.  The 750, like this 850 has brand new vernier isolastic mounts.

Lucas Coil OEM Wire
Lucas Coil AN Wire


In the next two pictures, the coil is Tri-Spark.  The top picture is with a OEM wire and the second is with an AN wire.  The OEM wire is acceptable but the AN wire is not usable and even worse than the Lucas coil.  Notice that the coil is twisted as high as I can get it and the wire still presses on the nut.

Tri-Spark Coil OEM Wire
Tri-Spark Coil AN Wire


In the next two pictures, the coil is Lucas and the reflector has been removed since this allows the coils to move about 1/8" away from the engine.  The top picture is with an OEM wire and it is fine.  The second is with an AN wire and it is barely acceptable.

Lucas Coil OEM Wire No Reflector
Lucas Coil AN Wire No Reflector


I don't want to eliminate the reflector so I made a bracket from 16ga steel to move the reflector forward and slightly down.  It clears the tank, doesn't look out of place, and no longer limits the coils.

Bracketr
Reflector Moved


I've been really bothered by two things:

1) The 750 Combat I rebuilt earlier this year has acceptable clearance.

I finally did enough measuring to confirm to myself that the 750 head sits slightly further back and down.

2) My 1974 850 has no problem and there's decent clearance. 

I verified with the previos owner that the isolastics have never been apart from new.  I'm sure when I get around to putting the verniers in it, I will find that the rubbers are collapsed on the bottom.

So, although I love Andover Norton and Tri-Spark products, the combination of Tri-Spark Coils, AN plug wires, and 850 Nortons does not work.




Burlen, the parent of the AMAL Carb Company    The AMAL Carb Company     Tri-Spark, inovative electrical products for the Vintage British Motorcycle     Wassell, the 70+ year old suppliers of British Motorcycle parts     Central Wheel Company, the 120+ old suppliers of spokes and rims     cNw has become a leader in bringing new parts and improvements to the Norton motorcycle market.
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